Ford starts battery production in Cologne – the future of e-mobility!

Ford starts battery production in Cologne – the future of e-mobility!

In the heart of Cologne, Ford started production of high-voltage batteries for electric cars in the former engine factory on July 8, 2025. This new system is particularly needed for the fully electric “Explorer” and “Capri” models in the neighboring Ford Cologne Electric Vehicle Center. Ford is not only focusing on innovation, but also on a clear vision of the future for electromobility in Europe. That reports Oiger.

The modernized plant represents a clear step into the future: after extensive renovations, it is now optimally designed to meet the requirements of battery production. There are 180 robots in use in the fully digitalized system, which take over important automation processes such as welding, gluing and screwing. Each battery pack consists of up to 12 modules, with around 2,775 individual parts having to be assembled into a drive battery across the entire production line. This high level of precision is necessary to survive in the competitive market and shows Ford's strong commitment to quality.

A location with tradition

Ford has been active in Germany for almost 100 years. The Cologne production facility, which began operations in 1931, became the company's first address in Germany after the closure of the Berlin factory. In recent years, however, the Cologne location has faced challenges as sales figures have fallen, particularly in the electrical segment. This makes the battery production that has now started all the more important, as it not only secures jobs, but also strengthens Cologne as a central point of contact for electromobility in Europe GoingElectric explained.

Ford has seized the opportunity to not only establish new technologies in the region, but also to promote local manufacturing. This measure keeps transport routes short, which results in both cost and emission savings. A clear advantage for the environment and the economic efficiency of the vehicles produced there.

Sustainability as key

The challenge facing the manufacturing industry is obvious. Climate change and the increasing awareness of ecological and social responsibility require a redefinition of production methods. Sustainability is becoming increasingly important in society, and Ford recognizes this. When designing the new battery production, the focus is on environmentally friendly materials and sustainable production processes Industrial signpost determines.

The integration of digital technologies into production processes not only enables efficient use of raw materials and energy, but also continuous optimization of manufacturing processes. In this way, the factory in Cologne becomes a pioneer for green manufacturing and at the same time can meet the increasing demands of consumers for ethically and ecologically produced goods.

All in all, the recent developments at Ford present a remarkable example of the future direction of the automotive industry in Germany. The Cologne location could establish itself as a central player in the world of electromobility, on which many eyes will be focused in the future.